Vibratory conveyor

ABSTRACT

A vibratory conveyor arranged so that the vibrations have a substantially greater horizontal than vertical movement. More particularly, the vertical acceleration of material carried by the material-carrying member is less than the acceleration of gravity and therefore the material conveyed does not physically leave the surface of the material-carrying member. The result is a smooth flow of material from one end of the material-carrying member to the other.

CROSS-REFERENCE

This application is a continuation of application Ser. No. 414,592, filed Sept. 26, 1989, now abandoned, which is a continuation of Ser. No. 170,637, filed Mar. 16, 1988, now abandoned, which is a continuation of application Ser. No. 856,571, filed Apr. 25, 1986, now abandoned, which is a continuation-in-part of application Ser. No. 531,036, filed Sept. 12, 1983, now U.S. Pat. No. 4,611,709, which was a divisional application of application Ser. No. 401,736, filed July 26, 1982, now U.S. Pat. No. 4,428,476, which is a continuation of application Ser. No. 175,833, filed Aug. 6, 1980, now abandoned, which is a continuation-in-part of application Ser. No. 053,855, filed July 2, 1979, now abandoned. Application Ser. No. 412,468, filed Sept. 26, 1989, is a divisional application of application Ser. No. 170,637, now abandoned.

BACKGROUND OF THE INVENTION

Vibratory conveyors have been known and used for many years. In the usual type of vibratory conveyor, the material-carrying trough is vibrated at an angle to the horizontal normally of the order of 45 degrees. The material conveyed is, in effect, bounced along the trough from one end to the other to effect the conveying action. Thus, for most of the travel the material is airborne, striking the material-carrying surface only long enough to be relaunched into the air in the direction of the discharge end of the conveyor. The vibratory action has been used not only for conveying articles from one end of the trough to the other, other functions can be achieved, such as for example, the removal of sand from castings because of the jarring or impact nature of the vibratory conveying action. Thus, the trough may be provided with a foraminous lower surface through which sand may pass as it is jarred loose from the castings. An example of such an apparatus is to be found in the Musschoot U.S. Pat. No. 3,335,861.

Because of the bouncing nature of the conveying actions, it has heretofore been difficult, if not impossible, for a worker standing alongside the trough to actually perform any work on the articles being conveyed. Thus, in a foundry operation, it is customary for a worker to knock the sprue from a casting with a hammer, but in order to do so the casting must be at rest or at least maintained in a position where such a blow can be delivered with a reasonable degree of accuracy. Heretofore, this could not be accomplished while the casting was passing along a vibratory conveyor.

SUMMARY OF THE INVENTION

The present invention provides a vibratory conveyor where the conveying action is relatively smooth and thus the articles being conveyed appear to flow from one end of the conveyor to the other rather than to bounce therealong. The smooth flow is accomplished by arranging the supports carrying the conveying trough in a manner to predetermine the vibratory direction of the trough so as to permit the trough to move primarily horizontally with only a small but necessary vertical component to facilitate conveying action. Thus, the motion of the trough is at an angle of close to 10 degrees to the horizontal, some 80 degrees from the vertical. The arrangement is such that the vibratory forces applied to the trough in a vertical direction accelerate the material in the trough upwardly at a lesser degree than the acceleration due to gravity. Thus, the articles never leave the trough but are always supported thereby, although because there is a vertical component in the vibration, the articles are substantially unweighted during the vibratory cycle and will appear to flow from one end of the conveyor to the other. As the motion of the articles being conveyed is smooth and without bounce, it is easy for a workman standing beside the trough to deliver a blow to the sprue of a casting and free the casting therefrom.

A further feature of one form of the invention is the unique mounting and support for the material-carrying trough and exciter relative to the base, the particular arrangement being one in which the base for the most part is supporting only the weight of the apparatus, i.e., the weight of the trough and exciter, and the dynamic forces generated by the vibrations of the trough and exciter are isolated from the base so that substantially no dynamic forces are transmitted to the base. This is a particularly important feature in very long conveyors where heretofore substantial dynamic forces were transmitted to the base and thus required a much heavier construction.

It has been further discovered that pivoting the exciter to the base and mounting the vibratory apparatus either directly on the exciter or on the exciter and drivingly connected to the trough produces desirable conveying motion without substantially transmitting forces to the base.

DESCRIPTION OF THE DRAWINGS

FIG. 1 is a side elevational view of a conveyor embodying the features of the invention;

FIG. 2 is an enlarged sectional view of a portion of the apparatus shown in FIG. 1;

FIG. 3 is a view like FIG. 1 showing a modified form of the invention;

FIG. 4 is a vertical section along line 4--4 of FIG. 3;

FIG. 5 is a side elevational view of another modified form of conveyor embodying the features of the invention;

FIG. 6 is an enlarged sectional view of a portion of the apparatus shown in FIG. 5; and

FIG. 7 is a view like FIG. 5 showing still a further modified form of the invention;

FIG. 8 is a side elevation view of another modified form of a conveyor embodying the features of the invention.

DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring now to FIGS. 1 and 2 of the drawings, there is shown a vibratory conveyor 10 having a material-carrying member in the form of a trough 11. The trough is elongated from an entrance chute 12 at the left-hand end thereof (as seen in FIG. 1), which chute receives material from a conveyor 13 stationarily mounted adjacent the chute.

The trough 11 is carried by a plurality of parallel legs 14, each pivotally secured at its upper end to brackets 15 mounted on the underside of the trough 11 and at their lower end to a bracket 16 mounted upon a base 17 fixed to the building or other structure carrying the apparatus. The legs in the particular embodiment shown are arranged at an angle of from 70 to 80 degrees to the horizontal, with an angle of approximately 721/2 degrees being preferred where the smooth flow of the material being conveyed is of primary concern.

A plurality of isolation springs 18 extend between and are secured to brackets 19 fixed to the base 17 and brackets 20 fixed to the underside of the trough 11. The isolation springs 18 are shown as coil springs whose axes extend at right angles to the legs 14.

Suspended beneath the trough 11 is an exciter member 22 carried by a plurality of parallel arms 23 each pivoted at one end to the trough and at the other end to the exciter member. A plurality of force transmitting springs 24 extend upwardly from the exciter to the trough, with each of said springs bearing at its upper end against U-shaped channels 25, extending transversely beneath the trough and secured thereto and a second plurality of channel members 26 extending transversely between the sides 27 of the exciter member and being secured thereto. The force transmitting springs 24 have axes which are parallel to the axes of the isolation springs 18 and the arms 23 are parallel to the legs 14.

The exciter member 22 is elongated in a direction parallel to the elongation of the trough 11 with the exciter including parallel side members 27 between which the transverse channels extend. The weight of the exciter is approximately 50 percent of the weight of the trough and as during vibration it moves in a direction opposite to the direction of the trough, it serves not only as an exciter but also as a counterbalance member to diminish the amount of vibrational force imparted to the structure in which the conveyor is housed.

An electric motor 28 is carried on the exciter member 22 with the electric motor having a shaft extending horizontally and transverse to the direction of elongation of the trough. The shafts of the motor are connected to eccentric weights and the arrangement is preferably that shown in Musschoot U.S. Pat. No. 3,358,815, so that the vibratory force imparted by the motor to the exciter may be varied from substantially zero to maximum. Thus, the amplitude of the movement of the exciter and hence the trough may be varied to produce the desired flow characteristics of the material being conveyed by the trough. Alternatively, as shown schematically in FIG. 8, the motor 28 can be carried on the material-carrying member.

Because the direction of vibration of the trough 11 in the particular embodiment shown is substantially parallel to the axes of the isolation springs 18, the motion is primarily horizontal and thus very little vertical vibrational force must be carried by the base 17. Because the vertical vibrational force is minimized, the vibratory conveyor of the present invention may be mounted on a relatively light foundation and thus may be actually mounted and used on upper floors of a building rather than being confined to the lowermost floor where it can be supported on relatively massive foundations.

Furthermore, because of the arrangement of the legs 14 and arms 23 relative to the isolation springs 18, substantially none of the dynamic force of the vibrating masses is transmitted to the base 17. The absence of such dynamic force on the base permits it to be designed simply to carry the weight of the apparatus without necessarily possessing the strength to absorb and accommodate dynamic vibrational forces normally imparted to such bases in the normal form of construction of vibratory conveyors.

Referring to FIGS. 3 and 4 of the drawings, there is shown a vibratory conveyor 30 having a material-carrying member in the form of a trough 31. The trough is elongated, similar to that described with reference to FIG. 1, and is carried by a plurality of parallel legs 32 each pivotally secured at its upper end to brackets 33 mounted on the underside of the trough 31 and at its lower end to bracket 34 mounted upon a base 35 fixed to the building or other structure in which the apparatus is housed. The legs 32, of which there are a plurality such as shown in FIG. 1, are arranged at an angle of 70 to 80 degrees to the horizontal with an angle of approximately 721/2 degrees being preferable.

At each end of the base 35 is secured an upstanding stop member 36 (only one of which ends is shown in FIG. 3). Secured to each of the stop members 36 are isolation springs 37 and 38. The isolation springs extend horizontally and are arranged to be contacted by the trough 31 and an exciter-balancer member 39 which is supported from the trough by a plurality of pivoted links 40.

The exciter member 39 has a weight equal to approximately one-half the weight of the material-carrying member 31 and the spring 38 has a stiffness equal to approximately one-half the stiffness of the spring 37. Thus, as the material-carrying member 31 and exciter-balancer member 39 move in opposite directions, the impact of the material-carrying member against the spring 37, for example to the left in FIG. 3, is counteracted by the impact of the exciter-balancer member 39 against a spring in the right-hand end of the base 35 comparable to the spring 38. Thus, the forces exerted on the base are substantially equal and opposite.

For creating the vibratory movements of the material-carrying member and exciter-balancer, there is provided an electric motor 41 mounted on the base 35 and connected by means of a belt drive 42 to a wheel 43 secured to an eccentric shaft 44. The eccentric shaft 44 carries a crank arm member 45 connected to a bracket 46 secured to the exciter member 39. The connection of the crank arm member 45 to the exciter 39 is flexible or cushioned as shown in FIG. 4. Thus, there is upstanding from the upper surface 47 of the exciter member the spaced brackets 46 and a shaft 48 provided with nuts 49 which serves to brace the inner faces of the crank arms 45 against annular rubber members 50. Thus the driving connection between the crank arm assembly 45 and the exciter member is cushioned or resilient inasmuch as the drive is transmitted through shear of the rubber members 50.

Along the upper surface of the exciter member 39 are a number of brackets 51 carrying force transmitting springs 52, the opposite ends of which bear against a bracket assembly 53 secured to the underside of the material-carrying member 31. Like the embodiment shown in FIG. 1, a plurality of such force transmitting spring assemblies are provided inter-connecting the material-carrying member and the exciter.

Like the embodiment of FIG. 1, the vibratory conveyor of FIG. 3 operates in a manner to provide a vertical acceleration to particulate material carried by the trough less than the acceleration of gravity. Furthermore, the vibratory forces are substantially isolated by the isolation spring assemblies 37 and 38 so that no special foundations for the base 35 are required.

In the arrangement shown in FIGS. 3 and 4, the force transmitting springs in combination with the exciter member and material-carrying member form a two mass vibratory system having a natural frequency. It is desirable that the rotation of the eccentric shaft 44 be at a speed substantially equal to but slightly below such natural frequency. Hence, the size of the grooved wheels over which the belt 42 passes and the speed of the motor 41 are arranged to produce rotation of the eccentric shaft at that speed.

For the description of FIGS. 4-8, inclusive, the same reference numerals will be used to indicate the parts that are identical to the comparable parts in FIGS. 1-3. Only a brief summary of the comparable parts will be set forth. The vibratory conveyor 10 has the trough 11 with the entrance chute 12 receiving material from conveyor 13. The trough 11 is carried by parallel legs 14 pivotally connected between the trough 11 and the base 17. The angle of the legs 14 to the horizontal is comparable to that described with respect to FIG. 1. Isolation springs 18 extend between the base 17 and the trough 11 and extend generally at right angles to the legs 14.

Suspended beneath the trough or material carrying member 11 is an exciter member 22 carried by a plurality of force transmitting springs 124 extend upwardly from the exciter to the trough or material carrying member with each of said springs bearing at its lower end against U-shaped channels 25, extending transversely beneath the trough and secured thereto and a second plurality of channel members 26 extending transversely between the sides 27 of the exciter member and being secured thereto. A plurality of arms 123 extend between the exciter member 22 and the base 17 and are pivoted by pivots 125 at one end portion to the exciter and are pivoted by pivots at the other end portion to brackets 129 on the base 17. The force transmitting springs 124 have axes which are parallel to the axes of the isolation springs 18 and the arms 123 are parallel to the legs 14.

The exciter member 22 is elongated in a direction parallel to the elongation of the trough 11 with the exciter including parallel side members 27 between which the transverse channels extend. The weight of the exciter is approximately 50 percent of the weight of the trough and as during vibration it moves in a direction opposite to the direction of the trough, it serves not only as an exciter but also as a counterbalance member to diminish the amount of vibrational force imparted to the structure in which the conveyor is housed.

In FIG. 5 an electric motor 28 as part of the vibratory generating apparatus is shown carried on the exciter member 22 while in FIG. 8 an electric motor 28' as part of the vibratory generating apparatus is shown schematically carried on the material carrying member or trough 11. The electric motor 28, 28' has a shaft extending horizontally and transverse to the direction of elongation of the trough. The shafts of the motor are connected to eccentric weights and the arrangement is preferably that shown in Musschoot U.S. Pat. No. 3,358,815, so that the vibratory force imparted by the motor to the exciter may be varied from substantially zero to maximum. Thus, the amplitude of the movement of the exciter and hence the trough may be varied to produce the desired flow characteristics of the material being conveyed by the trough.

Because the direction of vibration of the trough 11 in the particular embodiment shown is substantially parallel to the axes of the isolation springs 18, the motion is primarily horizontal and thus very little vertical vibrational force is carried by the base 17.

Referring to FIG. 7 of the drawings, there is shown a vibratory conveyor 30 having a material-carrying member in the form of a trough 31. The trough is elongated, and is carried by a plurality of parallel legs 32, each pivotally connected to brackets 33 mounted on the underside of the trough 31 and at its lower end to bracket 34 mounted upon a base 35. The legs 32, of which there are a plurality such as shown in FIGS. 1, 3 and 5, are arranged at an angle of 70 to 80 degrees to the horizontal with an angle of approximately 721/2 degrees being preferable.

At each end of the base 35 is secured an upstanding stop member 36 (only one of which ends is shown in FIG. 7). Secured to each of the stop members 36 are isolation springs 37 and 38. The isolation springs extend horizontally and are arranged to be contacted by the trough 31 and an exciter-balancer member 39 which is supported on the base 17 by a plurality of pivoted arms or links 140. A plurality of force transmitting springs 152 extend from brackets 151 on the exciter to brackets 153 on the trough 31. The axes of the springs 152 are substantially perpendicular to the axes of the links or arms 140.

The exciter member 39 has a weight equal to approximately one-half the weight of the material-carrying member 31 and the spring 38 has a stiffness equal to approximately one-half the stiffness of the spring 37. Thus, as the material-carrying member 31 and exciter-balancer member 39 move in opposite directions, the impact of the material-carrying member against the spring 37, for example to the left in FIG. 3, is counteracted by the impact of the exciter-balancer member 39 against a spring in the right-hand end of the base 35 comparable to the spring 38. Thus, the forces exerted on the base are substantially equal and opposite.

For creating the vibratory movements of the material-carrying member or trough 31 and exciter-balancer 39, there is provided an electric motor 41 mounted on the base 35 and connected by means of a belt drive 42 to a wheel 43 secured to an eccentric shaft 44. The eccentric shaft 44 carries a crank arm member 45 connected to a bracket 46 secured to the exciter member 39. The connection of the crank arm member 45 to the exciter 39 is flexible or cushioned as shown in FIG. 4. Thus, there is upstanding from the upper surface 47 of the exciter member the spaced brackets 46 and a shaft 48 provided with nuts 49 which serves to brace the inner faces of the crank arm 45 against annular rubber members 50. Thus the driving connection between the crank arm assembly 45 and the exciter member is cushioned or resilient inasmuch as the drive is transmitted through shear of the rubber members 50.

Like the embodiment of FIGS. 1, 3, and 5, the vibratory conveyors of FIGS. 7 and 8 operate in a manner to provide a vertical acceleration to particulate material carried by the trough less than the acceleration of gravity. Furthermore, the vibratory forces are substantially isolated by the isolation spring assemblies 37 and 38 so that no special foundations for the base 35 are required.

In the arrangement shown in FIGS. 4 and 7, the force transmitting springs in combination with the exciter member and material-carrying member form a two mass vibratory system having a natural frequency. It is desirable that the rotation of the eccentric shaft 44 be at a speed substantially equal to but slightly below such natural frequency. Hence, the size of the grooved wheels over which the belt 42 passes and the speed of the motor 41 are arranged to produce rotation of the eccentric shaft at that speed. 

We claim:
 1. A vibratory conveyor comprising an elongated material-carrying member, a base, a plurality of legs for supporting the material-carrying member, each leg having one end pivotally secured to the material-carrying member and the other end pivotally secured to the base, each leg extending from the base to the material-carrying member and forming an angle of from 70 to 80 degrees with the horizontal, a plurality of isolation springs, each isolation spring having one end connected to the material-carrying member and the other end connected to the base, an exciter member, a plurality of arms supporting the exciter member upon the base, each of said arms having one end pivotally secured to the base and the other end pivotally secured to the exciter member, a plurality of force transmitting springs supporting the exciter means on the material-carrying member, each of said force transmitting springs having one end secured to the material-carrying member and the other end secured to the exciter member, each force transmitting spring extending upwardly from the exciter member to the material-carrying member and forming an angle of from 10 to 20 degrees with the horizontal, and vibratory generating means on the exciter member for vibrating the exciter member and the material-carrying member, and means for varying the vibratory forces generated by the vibratory generating means from zero to a maximum for varying the amplitude of movement of the exciter and material-carrying member to produce the desired flow characteristics of the material on the material-carrying member, said conveying forces imparted to the material-carrying member through the force transmitting springs are substantially horizontal so that material is smoothly conveyed on the material-carrying member without bouncing and so that little vibrational force produced by the exciter member is transmitted to the base.
 2. A vibratory conveyor comprising an elongated material-carrying member, a base, a plurality of parallel legs for pivotally supporting the material-carrying member on the base for generally horizontal reciprocating movement, each leg forming an angle with respect to a horizontal line that will convey material smoothly without bouncing along the material-carrying member, a plurality of isolation springs for isolating the material-carrying member from the base, each isolation spring having one end connected to the material-carrying member and the other end connected to the base, an exciter member, said exciter member being elongated in the direction of elongation of the material-carrying member, a plurality of arms for pivotally supporting the exciter member on the base, said arms lying parallel to each other and being pivoted at one end portion to the exciter member and at the other end portion to the base, means suspending the exciter member from the material-carrying member, said suspending means comprising a plurality of force transmitting springs, each of said force transmitting springs having one end secured to the material-carrying member and the other end secured to the exciter member, each force transmitting spring extending upwardly from the exciter member to the material-carrying member along an axis substantially perpendicular to the axes of the arms, vibration generation means mounted on the exciter member for vibrating the exciter member at a rate and magnitude to produce vertical acceleration on material carried by the material-carrying member less than the acceleration of gravity, means for driving said vibration generating means whereby material can be conveyed smoothly without bouncing along the material-carrying member, and means for varying the vibratory force imparted by the motor to the exciter from zero to a maximum for varying the amplitude of movement of the exciter and material-carrying member to produce the desired flow characteristics of the material being conveyed on the material-carrying member, said vibration of the exciter member produces conveying forces transmitted to the material-carrying member along the axes of the force transmitting springs so that the material-carrying member vibrates in a direction parallel to the axes of the force transmitting springs.
 3. A vibratory conveyor comprising an elongated material-carrying member, a base member, a plurality of parallel legs supporting the material-carrying member with each leg having one end pivotally secured to the material-carrying member and the other end pivotally secured to the base member, said legs extending between the material-carrying member and the base member and making an angle of 70-80 degrees with the horizontal, a plurality of isolation springs located at opposite end portions of the material-carrying member, each isolation spring having one end mounted on said material-carrying member and having the other end mounted on said base member, an exciter member, a plurality of parallel arms connecting between the exciter member and the base, each of said arms having one end pivotally secured to the base and the other end pivotally secured to the exciter member, said arms being substantially parallel to the legs, a plurality of force transmitting springs, each of said force transmitting springs having one end secured to the material-carrying member and the other end secured to the exciter member, the axis of each force transmitting spring extending from the exciter member to the material-carrying member at an angle of substantially 90 degrees to the longitudinal extent of the arms, vibration generating means for vibrating the exciter member, said vibration generating means being carried by said exciter member, means for driving the vibration generating means, and means for varying the output of the vibration generating means from zero to a maximum for varying the amplitude of the movement of the exciter and material-carrying member to produce the desired flow characteristics of the material being conveyed, said vibration generating means producing conveying forces transmitted to the material-carrying member solely in a direction parallel to the axes of the force transmitting springs. 